Standard industrial profile aluminum production process

Shaped industrial aluminum is certainly no stranger to many family owners who have gone through the process of building their own home. Because of its outstanding features and features, today's standard industrial profile aluminum production process also requires higher requirements than before.

What is industrial profile aluminum?

Shaped industrial aluminum is metal treated aluminum to optimize the aluminum's properties. The finished product will be anti-corrosion, highly durable but light and easy to work with mechanically. The ability to combine different types of glass and locks has enabled the aluminum profile to create a multitude of options for customers, becoming a highly popular aluminum grade.

(Source: Internet)

Application of aluminum profiles in life

Application in home construction

Aluminum has good bearing capacity, low oxidation capacity, so it is preferred to use a lot in construction, especially in designs and machining such as: aluminum doors, aluminum walls, aluminum ceilings, structural aluminum frames, ..

Shaped aluminum doors are mainly used in home construction (Source: Internet)

Architectural applications

The light weight of aluminum compared to other metals is the characteristic that makes it easy to handle with sophistication and creativity. Aluminum bars when used in construction are very solid, can withstand all wind pressure, do not warp, shrink, oxidize and rust over time like some conventional products in extreme climatic conditions.

(Source: Internet)

Industrial applications

Shaped aluminum has an application role in: conveyors, store shelves, radiator system; aluminum for trucks, armor frames, shelves, ...

Metal aluminum is used in most different industries and in the home

Standard industrial profile aluminum production process

Step 1: Import the raw material, also known as aluminum billet

Raw materials must ensure pure aluminum bar. Make sure the casting process is convenient. Good heat resistance, ensuring the correct specifications.

Step 2: Check the quality of aluminum before heating

Production process at East Asia Aluminum Factory (Source: Internet)

Step 3: Design the profile of aluminum profile

Profile East Asia Aluminum is designed with its own product line with a team of professional engineers. We are always researching, trying and constantly innovating to produce high quality aluminum door design products to meet all the needs of consumers. The aluminum bar drawings must meet the standards of quality, raw materials, safety, and use of properties.

Step 4: Check the mold

Industrial profiles must be based on standard drawings. Aluminum molds ensure safe casting and casting. The heat resistance of the mold comes first. Getting the aluminum bar from the die must also be easy and convenient.

Aluminum extrusion heating process (Source: Internet)

- Step 5: Heat the aluminum extrusion

The first is pure ingot casting at a temperature of about 660 degrees C, then the alloying process, and after this process will decide the type of cast aluminum.

The liquid aluminum alloy molten product is poured into the mold to form the t-shaped aluminum and this process produces the required different diameter products, the post-cast aluminum is homogeneous to form. alloy uniformity and structural stability.

- Step 6: Check the ingredients after pressing

Aluminum billet, after cooking and casting, will conduct metal composition analysis, if it meets the requirements, it will be cut into small segments suitable for each type of aluminum bar, then heated and transferred to the press to produce a shaped aluminum bar. mold designed.

- Step 7: Handling the aluminum bar hardness

The aluminum bar after being pressed will undergo the hardening process. Depending on the requirements of each product line, the hardness level of each industrial profile aluminum is different. If the hardness standards are met, aluminum will proceed to the next step

- Step 8: Durable surface treatment

Aluminum bars meet the standards of size, composition, hardness and will be surface treatment. By creating a powder coating. Then put into the paint tank and proceed to the dyeing step. Aluminum face treatment must ensure: the paint is smooth, not peeled, the color of aluminum is true to the original design.

- Step 9: Check

Quality is the final factor determining whether or not industrial aluminum production meets the standards. Shaped aluminum must meet 3 basic criteria: color, quality and durability. Discarded products often have problems: color misalignment, damage, incidence molding. After completing the inspection and evaluation process, the products will be put into the factory warehouse and served for the next product distribution process.

In fact, the process of manufacturing standard industrial profiles will be more complicated and require many small steps, so if there is a need to use industrial profiles, definitely choose the names with durable brands such as East Asia Aluminum, PMA, ... to be 100% confident in product quality and usability!

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